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Products / Forming, assembling and soldering components / Automatic mounting of the axial components and jumper wires (UNIVERSAL) /
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Dual Head Jumper Wire Inserter 6293C/6299C JW Dual Head 8 (Code: )

Dual Head Jumper Wire Inserter 6293C/6299C JW Dual Head 8

Model 6293C Servo Drive

Jumper Wire Inserter Features

- High-performance insertion machine with insertion rates up to 40,000 components per hour with both heads, and insertion PPM of 75 or better

- Insertion span capabilities from 5mm (0.197") to 33.0mm (1.3")

- VME-based control system with embedded P.C.

- IM-Universal Platform Software with graphical user interface

- Servo motor driven insertion heads, clinches, insertion span axes, and X-Y table axes

- Uninterruptable Power Supply (UPS) included with each machine

Model 6299C Servo Drive

Board Handling System Configurations

Same features as JW DH 8, Model 6293C, plus...

- Internal Board Handling System (BHS)

- Auto MisMark and Bad Board Reject Station

- Loader/Unloader:  Magazine-to-Magazine, CE-compliant with Long Buffers only

- Loader/Unloader:  Vacuum Bare Board-to-Magazine, not CE-compliant

- Loader/Unloader:  Destacker on 29", 44", or 58" Conveyor-to-Magazine, CE-
compliant with 44" or 58" Conveyor and Long Buffers only

Functional Description

Models 6293C and 6299C automatically insert jumper wire from dual, bulk jumper wire reel input packages into printed circuit boards (PC boards).  A product (pattern program) is created with information pertaining to the components, PC boards, and processing requirements.  When this product is loaded, machine operation can be started.

When the machine is started, the PC boards can be located and clamped into the workboard holders.  The product activates the X-Y positioning system and the component feed.  The component feed transfers jumper wire to the insertion heads.  The wire is straightened and the insertion tooling cuts the jumper wire to the required length determined by the product, and forms the wire for insertion.

After insertion through the PC board, the wire leads are cut and formed (clinched) to mechanically secure them to the board.  The process continues until the product is completed and all required jumper wires are in place.  When the product is complete, the PC board can be removed from the machine.



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